Рубрика “Cyclones”


Cyclone - bunkers of CB type

Cyclone-bunkers are intended for catching of fine particles from dust air mixture in dust-exhaust systems of grinding plants; dust from dryers and from air of pneumatic transport systems.

Advantage of the cyclone-bunker in comparison with a cyclone of type CN-15 of the same standard size is higher productivity and efficiency of dust separation, smaller high-altitude dimensions and simplicity of operation and bigger volume of a bunker part.

The cyclone-bunker is recommended to be used as the first step of product separation in pnevmotransport systems and grinding plants.

Cyclone-bunkers are not recommended to use for coherent, explosive and fibrous dust.

Technical specifications


Table 1


Parameters

Value

CB-3,5 CB-4,5
Admissible dust content of gases, g/m3 not more 1000
Temperature of cleared gas, °С

not more 400

Operating speed, m/s

up to 30*

Purification efficiency, %

up to 96*

Air capacity, m3/h

3500

4500

Working capacity of bunker part, m3

0,75

1,15

Weight, kg

321

366

Working speed and efficiency of product selection depend on granulometric size composition and

weights of caught particles.

connection dimensions

Overall and connection dimensions


Table 2


Parameters

Value, mm
CB-3,5 CB-4,5
Height, H

2310

2755

Length, L

1600

1750

Width, B

1600

1750

Body diameter, D

500

560

Bunker diameter, D1

1500

1650

Height to supporting flange, h1

1310

1365

Inlet fitting dimensions, a´b 330´100 360´110
Diameter of outlet hole, d1

300

335

Diameter of discharge hole, d2

200

200


Centrifugal dust collectors

Dust collectors are intended for clearing technological and exhaust gases (streams) and also ventilating emissions from small dispersing dust. In a basis of work processes of centrifugal inertial separation that allows increase the collection efficiency due to decrease in secondary ablation of a dust lay, providing safety of fine dispersing fractions of products in the dry way.

The given way consists in the following:

1. Dusty gas through the entrance branch pipe gets to the whirl device.

2. The separation dust particles in the twirled stream under action of centrifugal forces takes place in the space between the screen and the case.

3. The cleared gas is deduced through a branch pipe. The separated dust by gravity falls to the bottom part of the case and then gathers in the bunker.

 

Table 1

Technical specification of dust collectors

Parameters

Values

CIV-2

CIV-5

PC-2,0

Air capacity, m3/h

2000

5000

2000

Admissible dust content of gases, g/m3

160

160

160

Temperature of cleared gas (no more), °С

400

400

400

Maximal pressure (discharging), kgf /m²

500

500

500

Operating speed, m/s

18 ¸ 22

18 ¸ 22

18 ¸ 22

Purification efficiency, %

up to 98,6

up to 98,6

up to 98,6

Weight, kg

128

620

106

Operational characteristics

Simplicity and reliability of constructions specified in technical decisions allows using in the most effective way in production and recycling of construction materials.

Examinations on our production areas gave unique results allowing to draw following conclusions.

The analysis of air flows departing from process equipment has shown that an average dust content at using of the device in comparison with cyclones of NIIOGAZ:

- at 5-6 microns in 3,5 times below, that make 20 % against 70 %;

- at 12 microns in 2,6 times below, that make 35 % against 90 % ;

- at 18 microns in 1,6 times below, that make 58 % against 96 % ;

efficiency of gas cleaning of the stream

Fig.1. Dependence of efficiency of gas cleaning of the stream h on the sizes of particles d (cement dust):

1 – cyclone of NIIOGAZ,

2 – developed dust collector.

 

Conducted industrial examinations (in conditions of the site) of our device established as the second stage on clearing of airflows of a line on the grinding of sandy mixtures and at execution of technological examinations on increase of cement mark due to crushing up to fraction of 5-6 microns have shown that secondary ablation of a dust in comparison with existing system of dust cleaning (cyclone CN-15) has decreased in 3,5 times and the general degree of clearing makes up 98,5 %.

Table 2

Overall and connection dimensions

Parameters

Value, mm

CIV-2

CIV-5

PC-2,0

Height, H

1500

3100

1580

Body diameter, D*

600

900

500

Entrance hole diameter, Dвх.

200

280

200

Exit hole diameter, Dвых

250

380

200

Discharge hole diameter, Dвыгр

125

200

130

Overall and connection dimensions

Overall and connection dimensions

Fig. 2. Overall and connection dimensions of dust collectors CIV

 

Fig.3. Overall and connection dimensions of dust collector PC-2,0.

 

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